CHALLENGE

mushroom-biogas

As African countries strive to shift from primarily agrarian economies to industrial based bio-economies, underpinned by value addition, environmental management will be key for sustainable development. The east African region generates huge amounts of agro-waste from agricultural activities that are typically underutilized, untreated and in most cases disposed-off in environmentally unfriendly manner contributing to the emission of greenhouse gases (GHG) and consequently climate change.

Bio-refining of waste biomass involving the integrated production of chemicals, bio-energy and other value added products is a potential alternative for adding value to this waste as a bio-resource. The coffee and sisal industries for example contribute significantly to the agricultural sector in the eastern Africa but also generate huge amounts of agricultural waste annually. In the case of sisal only 2% of the sisal plant is converted to fibre during processing with the rest of the plant considered waste while 99% of the biomass generated by the coffee plant is discarded at various stages of processing from harvest to consumption.

Innovative technologies are therefore necessary to not only manage the disposal of the agricultural biomass but add value to produce products such as food, feed, bio-energy, bio-fertilizer and other bio-based products.

This consortium aims at demonstrating and pilot testing an integrated approach that combines the production of edible mushrooms, bio-gas and its conversion to electricity, and bio-fertilizer from sisal and coffee processing waste in collaboration with the industrial partners in Kenya, Ethiopia and Tanzania. More specifically the project will:

  1. Establish technologies for integration of mushroom cultivation with bio-gas production from coffee and sisal processing and sisal post-harvest waste
  1. Evaluate techno-economic feasibility of the developed technologies
  1. Assess the fertilizer value of the bio-gas manure
  1. Disseminate the results of the established technologies for wider impact

Integrated approach for utilizing sisal and coffee waste that combines oyster mushroom production, bio-gas and electricity generation and bio-fertilizer production.

  1. Auditing and characterization of sisal and coffee waste completed.
  1. Process and protocol for oyster mushroom production from saline sisal decortication, sisal boles and coffee processing waste developed.
  1. Process and protocols for biogas production from spent mushroom substrates of coffee and sisal post-harvest waste developed.
  1. A comprehensive idea feasibility and pre-techno-economic analysis for the technologies conducted.
  1. A license for approval of the waste treatment pilot by the environmental regulatory authority issued in Kenya.

mushroom-biogas-technology

On completion of the pilot-testing and optimization of the system, feasibility and techno-economic analyses to evaluate the business viability of the innovation, the next step will be to disseminate the innovations to industrial stakeholders in the region generating similar waste. This will be followed by up-scaling of technologies in partnership with interested industrial partners to fully manage their waste and convert it into value added products that not only impact their profitability but also address environmental pollution problem.

mushroom-biogas-technologys

“Kilifi Plantations Limited fully supports the partnership with project 4 as it offers opportunities for more effi cient land use while fi nding alternative use of sisal waste in an environmentally sustainable way. The waste generated from the sisal decorticating process is used to generate bio-gas. The biogas generated is converted to electricity to augment the energy needs for the farm. The growing and production of the mushrooms is envisaged to add another revenue stream to our operations and create more employment opportunities.”

Betty Bundotich Banana Investments Limited

Participating countries, institutions and organizations

Research Institutions

  1. University of Dar es Salaam (UDSM), Tanzania
  2. Addis Ababa University (AAU), Ethiopia
  3. Pwani University College (PUC), Kenya
  4. Brandenburg University of Technology, and Germany
  5. Technical University of Denmark

Private sector partners

  1. Coffee Plantations Development Enterprise, Ethiopia
  2. Mohammed Enterprises Tanzania Ltd (Sisal Plantations), Tanzania
  3. Kilifi Plantations, Kenya

bioinnovate-banner-four